Send a specification, reference or quantity. We’ll return a practical factory build plan within 24 hours.
ALLHAT MANUFACTURING

Trapper, Aviator & Ear-Flap Hats

Build warmth through shell, insulation, lining and closure.

Trapper and aviator hats are developed as layered systems, with the outer shell, insulation and fleece lining selected for the intended warmth and bulk.

Ear flap shape and chin fastener placement are checked with crown depth and seam construction so coverage and adjustability work together.

Get a 24-hour build planOne work email is enough to start.
Custom trapper and aviator hat development concept16
Custom development example

Product and specification views

See the shape, material route and construction options.

These representative concepts help define the brief. Final material, color and construction are confirmed from your specification.

Representative styling concept for cold-weather and soft headwear
Representative styling concept
Representative construction showing closure and interior options
Representative construction

Build the specification

Control the details buyers notice.

Choose the relevant options, then send your reference and quantity so the production route can be checked.

01

Materials

  • Quilted shell
  • Insulation layer
  • Fleece lining
02

Construction & profile

  • Trapper crown
  • Aviator profile
  • Ear flap
03

Closures

  • Chin fastener
  • Buckle option
  • Tie option
04

Decoration

  • Woven patch
  • Embroidery
  • Quilt pattern
05

Sizing

  • Adult sizing
  • Youth sizing
  • Coverage review
06

Packaging

  • Folded pack option
  • Individual bag option
  • Carton plan

Before production

Confirm the route before fixing commercial terms.

MOQ
MOQ depends on construction, material, decoration and color count; send the specification and quantity for the practical factory route.
Sample timing
Sample timing is confirmed after the specification, material route and decoration method are agreed.
Production timing
Production timing is confirmed after sample approval and final specification review.

One email is enough

Get a factory build plan for Trapper, Aviator & Ear-Flap Hats.

Send your email first. Add a reference, quantity or detailed specification when ready, and we’ll reply within 24 hours.

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